Design for additive manufacturing with Fusion

Design and technology

Systems approach to design

Input components

LEDs

Buzzers

Motors

Data logging

Electronic calculations

Virtual and physical testing of systems

Fusion fundamentals

Create, modify and constrain 2D sketches in Fusion

3D model using Extrude and the Timeline in Fusion

Physical materials and appearances in Fusion

Assembly modelling in Fusion

Technical drawings in Fusion

Assemble, test and refine systems

Pupils will develop knowledge of electronic components and a systems approach to designing. They will learn about different components and use these to build and test circuits for different purposes. They will design a system to control a greenhouse environment, considering the different variables.

Systems approach to design: Sustainable Futures

ensuring a design can be produced accurately and efficiently

When designing for 3D printing, what does Design for Manufacture (DFM) help with?

The FFF method of 3D printing stands for Fused {{}} Fabrication.

It prepares the 3D model for printing by converting it into layers.

Why do designers use a slicing application before printing?

reduces stress and improves print quality

Which of these actions best supports the circular economy?

The main material used in Fused Filament Fabrication is called ...

to visualise and refine a design before manufacture

Why do designers use 3D CAD models before making a product?

The process of creating an object by adding material layer by layer is called {{}} manufacturing.

its strength, flexibility, and environmental impact

What should designers always consider when choosing a material for 3D printing?

converting a 3D model into printable layers

so designs can be printed successfully without failure

so models can be built as fast as possible

Why is it important to understand a printer’s capabilities and limitations?

The concept of keeping materials in use for as long as possible is part of the {{}} economy.

This lesson will be removed by end of Summer Term 2025.

Design for additive manufacturing with Fusion

Lesson outcome

This lesson will be removed by end of Summer Term 2025.