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      Lesson details

      Learning outcome

      I can build and test a buggy chassis.

      Key learning points

      1. A buggy chassis provides structural support for all the components.
      2. A chassis must be strong enough to enable the buggy to function reliably.
      3. Visual inspections can help identify and fix issues before they become problems that are harder to fix.
      4. Motors can be controlled through code to change the direction of a buggy.

      Keywords

      • Chassis - the base frame or structure that supports and holds components

      • Strong - able to withstand force, pressure or wear

      • Visual inspection - looking at something carefully to see if you can find any problems

      Common misconception

      As long as the components are attached the buggy will work fine.

      A good chassis design isn’t just about holding parts. Care should be taken when positioning and securing components to ensure the buggy is reliable, easy to fix and functions as intended.

      Teacher tip

      Encourage learners to experiment and try out their ideas. Reinforce the idea that if something doesn't work it can be a good opportunity to learn and fix real problems.

      Equipment

      Pupils will need a microcontroller and software to program it. They also need materials to build a small motorised buggy. Examples in this lesson use the RPi Pico and Thonny https://oak.link/thonny

      Licence

      This content is © Oak National Academy Limited (2026), licensed on Open Government Licence version 3.0
      except where otherwise stated. See Oak's terms & conditions
      (Collection 2).

      Lesson video

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      Prior knowledge starter quiz

      6 Questions

      Q1.
      What do motors do in an electronic circuit?

      store electrical energy
      make sounds
      Correct answer: convert electrical energy into motion
      display images

      Q2.
      Why can’t a microcontroller drive a motor directly?

      motors only work with batteries
      the microcontroller has no code
      microcontrollers are too big
      Correct answer: the motor needs more power than the microcontroller can provide

      Q3.
      What do you call the physical points on a microcontroller for connecting wires?

      Correct Answer: pins

      Q4.
      What is the essential part of a circuit that provides a return path for electric current?

      Correct Answer: ground, GND

      Q5.
      Match the term to its meaning:

      Correct Answer:motor driver,hardware for controlling a motor

      hardware for controlling a motor

      Correct Answer:pin,physical connection point on a microcontroller

      physical connection point on a microcontroller

      Correct Answer:library,collection of pre-written code

      collection of pre-written code

      Correct Answer:ground (GND),return path for electric current

      return path for electric current

      Q6.
      Which of the following is NOT a function of a motor driver?

      controlling motor direction
      Correct answer: storing data
      controlling motor speed
      protecting microcontrollers from high currents

      6 Questions

      Q1.
      What is the main purpose of a buggy chassis?

      to power the motors
      to store code
      to act as a battery
      Correct answer: to provide structural support for all components

      Q2.
      Why must a chassis be strong?

      so it looks more colourful
      Correct answer: so the buggy can function reliably
      to make it lighter
      to save battery power

      Q3.
      What type of inspection involves carefully looking for problems or faults before they become serious?

      Correct Answer: visual

      Q4.
      Match the action to its benefit:

      Correct Answer:securing components carefully,increases reliability

      increases reliability

      Correct Answer:performing visual inspections,catches problems early

      catches problems early

      Correct Answer:testing after building,ensures the buggy works

      ensures the buggy works

      Correct Answer:using code to control motors,changes buggy direction

      changes buggy direction

      Q5.
      Put these steps in order for building and testing a buggy chassis:

      1 - build the chassis
      2 - attach components securely
      3 - perform a visual inspection
      4 - test the buggy’s movement

      Q6.
      Which statement best explains why simply attaching components does not guarantee a buggy will work properly?

      the buggy also needs to be painted
      the buggy must be stored in a warm place
      only expensive components will work
      Correct answer: components must be positioned and secured carefully for reliability

      To help you plan your 11 computing lesson on: Chassis design and build, download all teaching resources for free and adapt to suit your pupils' needs...