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      Ole Kirk Kristiansen and polymers

      Lesson details

      Learning outcome

      I can understand how injection moulding is used to form polymer products.

      Key learning points

      1. Ole Kirk Kristiansen started making wooden toys which became LEGO bricks.
      2. Plastics are known as polymers.
      3. The term polymer is more scientifically accurate when talking about materials.
      4. Polymers can be reformed using injection moulding to create products.

      Keywords

      • Polymers - natural or man-made materials that include plastics

      • Injection moulding - a method of shaping polymers

      • Liquid - a material that can flow and take the shape of its container

      Common misconception

      Polymers (plastics) are always in a solid state.

      Polymers (plastics) can be heated to a liquid state, as in the process of injection moulding.

      Teacher tip

      As an additional activity, invite pupils to look around the classroom for objects that may have been made using injection moulding.

      Equipment

      An assortment of polymer building bricks of different shapes and sizes.

      Licence

      This content is © Oak National Academy Limited (2026), licensed on Open Government Licence version 3.0
      except where otherwise stated. See Oak's terms & conditions
      (Collection 2).

      Lesson video

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      Prior knowledge starter quiz

      6 Questions

      Q1.
      Identify the products made out of plastic.

      Correct answer: baby spoon
      dining chair
      scissors
      Correct answer: building blocks

      Q2.
      What is the name of the famous toy company that make building bricks that fit together?

      Correct Answer: Lego

      Q3.
      Where do most plastics come from?

      Correct answer: natural gas and oil
      plants and trees
      recycled products

      Q4.
      Natural gas and oil are also known as __________ fuels.

      Correct answer: fossil
      old
      underground
      petrol

      Q5.
      What are the main concerns with using fossil fuels?

      Correct answer: global warming
      they will last forever
      Correct answer: air pollution
      they are cheap
      Correct answer: climate change

      Q6.
      What is one advantage of using plastics for certain products.

      An image in a quiz
      Correct answer: They can be recycled.
      They are cheap.
      They break down easily after use.

      4 Questions

      Q1.
      In which country did Lego originate?

      Correct Answer: Denmark

      Q2.
      Before using polymers (plastics), what material did Ole Kirk Kristiansen use to make his toys?

      Correct answer: wood
      metal
      fabric

      Q3.
      The term is more scientifically accurate than the term plastic when talking about materials.

      Correct Answer: polymer

      Q4.
      Put the stages of injection moulding into the correct order.

      1 - The machine forces (injects) the hot liquid polymer into the mould.
      2 - The liquid polymer is cooled until it hardens into a solid shape.
      3 - The solid polymer is now the same shape as the mould.
      4 - It is removed from the mould.

      To help you plan your 6 design and technology lesson on: Ole Kirk Kristiansen and polymers, download all teaching resources for free and adapt to suit your pupils' needs...