Choose exam board for KS4 Computer Science (GCSE)
Choose exam board for KS4 English
Choose exam board for KS4 French
Choose exam board for KS4 Geography
Choose exam board for KS4 German
Choose exam board for KS4 History
Choose tier for KS4 Maths
Choose exam board for KS4 Music
Choose exam board for KS4 Physical education (GCSE)
Choose exam board for KS4 Religious education (GCSE)
Choose exam board for KS4 Spanish

      Make an electric vehicle chassis

      Lesson details

      Learning outcome

      I can build an accurate vehicle chassis.

      Key learning points

      1. Chassis is the name for a vehicle's frame.
      2. A wooden frame needs measuring and cutting accurately.
      3. A wooden frame needs to be joined with accuracy.
      4. Axle holes need to be parallel.

      Keywords

      • Chassis - the frame or base on which a vehicle is built

      • Accuracy - being exact, without mistakes

      • Axle holder - a device which holds an axle in place

      • Parallel - runs side by side but never meets

      Common misconception

      The position of axle holes and axles doesn't need to be accurately measured.

      Axle holes and axles need to be positioned accurately on order for the wheels and pulleys to rotate correctly and produce the correct movement. Accurate measuring is essential.

      Teacher tip

      Set up work stations for each task with the tools required for sawing and chassis assembly.

      Equipment

      Please see additionl materials document for information on the resources needed for this lesson.

      Content guidance

      Risk assessment required - equipment

      Supervision

      Adult supervision required

      Licence

      This content is © Oak National Academy Limited (2026), licensed on Open Government Licence version 3.0
      except where otherwise stated. See Oak's terms & conditions
      (Collection 2).

      Lesson video

      Loading...

      Prior knowledge starter quiz

      6 Questions

      Q1.
      Which of of the following would you use to measure wood?

      glue stick
      pencil
      Correct answer: ruler
      string

      Q2.
      Which of the following units could you measure the length of a piece of wood in?

      seconds
      Correct answer: centimetres
      degrees
      Correct answer: millimetres

      Q3.
      You can use a to cut a piece of wood.

      Correct Answer: saw

      Q4.
      Match the tool to what it does:

      Correct Answer:ruler,measure

      measure

      Correct Answer:saw,cut

      cut

      Correct Answer:glue,stick

      stick

      Q5.
      Why is measuring important when building?

      to waste materials
      Correct answer: to make parts the correct size
      to colour in neatly

      Q6.
      When two lines are __________, they run side by side and never meet.

      perpendicular
      Correct answer: parallel
      crossing

      4 Questions

      Q1.
      What is the frame of a vehicle called?

      Correct answer: chassis
      roof
      engine

      Q2.
      What is 14.5 cm, in mm?

      Correct Answer: 145 mm, 145

      Q3.
      Match the word to its meaning:

      Correct Answer:chassis,vehicle frame

      vehicle frame

      Correct Answer:accuracy,exact measurement

      exact measurement

      Correct Answer:axle holder,holds axle in place

      holds axle in place

      Q4.
      Why is it important to mark all the axle holes using the same measurements?

      so the frame will stay attached
      so it looks neat and tidy
      Correct answer: so the wheels will be parallel

      To help you plan your 5 design and technology lesson on: Make an electric vehicle chassis, download all teaching resources for free and adapt to suit your pupils' needs...