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      Lesson details

      Learning outcome

      I can apply optimisation to a design.

      Key learning points

      1. Design optimisation is the process of improving a product without losing quality or purpose.
      2. Designers can optimise by adjusting materials, safety or function to better meet user needs and be more sustainable.
      3. Optimisation is part of design development and helps ensure a product is the best version before manufacture.

      Keywords

      • Design optimisation - the process of improving a design to make it as efficient as possible, while still meeting all requirements

      • Refine - the process of making small improvements to something

      • Design for manufacture (DFM) - the process of designing products in such a way that they are easy, cost effective, and efficient to manufacture

      Common misconception

      Design optimisation is the same as design development.

      Design development is the bigger process of taking an idea and turning it into a final product. Optimisation is the specific part of development where you focus on preparing the design for making, creating the best version of your existing design.

      Teacher tip

      When completing the process of design optimisation with puplis, allow more time than you think is needed. Pupils may need longer thinking time, time to revisit or create models and prototypes and seek further feedback.

      Equipment

      Sketching equipment and access to previously completed project work, like design requirement and ideas.

      Licence

      This content is © Oak National Academy Limited (2025), licensed on Open Government Licence version 3.0
      except where otherwise stated. See Oak's terms & conditions
      (Collection 2).

      Lesson video

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      Prior knowledge starter quiz

      6 Questions

      Q1.
      Put the stages of design in order.

      1 - empathise
      2 - define
      3 - ideate
      4 - prototype
      5 - test

      Q2.
      Designers need to ensure that any design developments are justified based on the user’s __________.

      Correct answer: feedback
      designs
      concerns
      age

      Q3.
      The iterative process is how designers __________ ideas to develop a successful design solution.

      Correct answer: refine and improve
      design and improve
      refine and sketch
      design and sketch

      Q4.
      Which stage is missing from the iterative process. > Prototype > Test > Refine

      Correct Answer: iterate

      Q5.
      What is the process of making small improvements to something?

      design
      Correct answer: refine
      optimise
      feedback

      Q6.
      What is DFM an abbreviation of?

      Design for Materials
      Correct answer: Design for Manufacture
      Design for Metals
      Design for Making

      5 Questions

      Q1.
      Design refines designs to improve factors like efficiency and effectiveness, whilst still satisfying the design requirements.

      Correct Answer: optimisation

      Q2.
      A reusable nappy is an example of improving what factor when optimising designs?

      An image in a quiz
      safety
      Correct answer: sustainability
      function
      ergonomics

      Q3.
      Design for (DFM) is the process of designing products in such a way that they are easy, cost effective, and efficient to manufacture.

      Correct Answer: Manufacture

      Q4.
      Match the term to the key factor when considering DFM.

      Correct Answer:simplify,production processes

      production processes

      Correct Answer:minimise,material waste

      material waste

      Correct Answer:reduce,manufacturing costs

      manufacturing costs

      Correct Answer:quality and consistent,end products

      end products

      Correct Answer:suitable,manufacturing techniques and materials

      manufacturing techniques and materials

      Q5.
      Which criteria are part of simplify/minimise/reduce for design optimisation.

      Correct answer: materials
      safety
      Correct answer: waste
      quality
      Correct answer: cost

      To help you plan your 9 design and technology lesson on: Design optimisation, download all teaching resources for free and adapt to suit your pupils' needs...