Wasting manufacturing processes
Lesson details
Learning outcome
I can identify and select appropriate wasting processes for different materials.
Key learning points
- Materials can be manufactured using wasting techniques such as cutting using scissors, shears or saws.
- Materials can be manufactured using wasting techniques such as drilling.
- Risk assessments identify potential risks and list actions to be taken to minimise these.
Keywords
Wasting - removing material
Quantity - the number
Risk assessment - a way of assessing the potential dangers and planning to minimise these
Abrasion - removal of surface material by friction
Common misconception
Cutting is the only form of removing material.
Removing material can include cutting, drilling and the use of abrasive papers and tools.
Teacher tip
This lesson refers to many different tools and machines. There is an opportunity to add examples from your own practice, extending the tasks to be about examples that pupils can interact with and then potentially experience first hand.
Equipment
Access to tools and machinery to exemplify processes.
Content guidance
Risk assessment required - equipment
Supervision
Adult supervision required
Licence
Lesson video
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Prior knowledge starter quiz
6 Questions
Q1.How can you cut textiles?
Q2.How can you cut timber?
Q3.How can you cut polymers?
Q4.Hand tools or machinery can be used to cut materials. What are some of the advantages of using machinery?
Q5.Which personal protective equipment (PPE) would prevent dust and dirt from getting onto our clothing?
Q6.Which personal protective equipment (PPE) would you use when drilling a hole in timber in a school workshop using machinery?
Assessment exit quiz
6 Questions
Q1.There are different manufacturing processes. Match the group with the definition.
Removing material
Changing the material shape but not the state
Changing the material shape and the state
Joining material
Q2.What are these tools used for?
Q3.Match the machinery and its use.
Used to cut straight or curved shapes in timber, polymer or thin metal
Used to simultaneously sew a seam and trim the edge of fabric
Used to create circular holes in timber, polymer and metal
Q4.Match the process to the tool.
Coping saw
Tenon saw and bench hook
Scissors
Fabric scissors
Drill
Q5.What is the term for producing a number of identical products?
Q6.Why do we use risks assessments?
To help you plan your 7 design and technology lesson on: Wasting manufacturing processes, download all teaching resources for free and adapt to suit your pupils' needs...
To help you plan your 7 design and technology lesson on: Wasting manufacturing processes, download all teaching resources for free and adapt to suit your pupils' needs.
The starter quiz will activate and check your pupils' prior knowledge, with versions available both with and without answers in PDF format.
We use learning cycles to break down learning into key concepts or ideas linked to the learning outcome. Each learning cycle features explanations with checks for understanding and practice tasks with feedback. All of this is found in our slide decks, ready for you to download and edit. The practice tasks are also available as printable worksheets and some lessons have additional materials with extra material you might need for teaching the lesson.
The assessment exit quiz will test your pupils' understanding of the key learning points.
Our video is a tool for planning, showing how other teachers might teach the lesson, offering helpful tips, modelled explanations and inspiration for your own delivery in the classroom. Plus, you can set it as homework or revision for pupils and keep their learning on track by sharing an online pupil version of this lesson.
Explore more key stage 3 design and technology lessons from the Principles of materials and manufacturing unit, dive into the full secondary design and technology curriculum, or learn more about lesson planning.