Reforming manufacturing processes for metals
Lesson details
Learning outcome
I can explain and compare small-scale and industrial reforming processes.
Key learning points
- Reforming involves reshaping a material into a new form without changing its basic chemical structure.
- Small-scale production methods can be used to reform materials.
- Reforming materials on a larger scale require different techniques.
- Recycling and upcycling save resources, reduce waste, and give new life to old materials.
Keywords
Reform - reshaping a material into a new form without changing its basic chemical structure
Mould - a hollow shape which can be used to form materials
Recycle - convert waste into reusable materials
Upcycle - turning old or unwanted materials/products into something useful
Pattern - a model of the object to be made, used to form a mould for casting
Common misconception
The same tools and methods are used for both small-scale and industrial manufacturing.
The scale of production heavily influences tool choice, speed, accuracy, and repeatability.
Teacher tip
Try to organise a small practical based on any of the processes mentioned in this lesson to fully embed learning.
Licence
Lesson video
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Prior knowledge starter quiz
6 Questions
Q1.What is 'automation' in manufacturing?
Q2.What does 'industrial' typically refer to in manufacturing?
Q3.What does 'structural integrity' refer to in materials and structures?
Q4.Match the action to its force:
torque (twist)
push
pull
Q5.What is one main benefit of using standard stock forms in manufacturing?
Q6.Which group includes only natural materials?
Assessment exit quiz
6 Questions
Q1.Shaping materials again without changing its basic chemical structure is called ...
Q2.What is the main purpose of recycling?
Q3.What is the main goal of upcycling?
Q4.A hollow shape which can be used to form materials in metal reforming is known as a ...
Q5.Match the process to the description:
molten pewter poured into a mould, then cooled to set
molten metal forced into a steel die under high pressure
wax model coated, melted out, then metal poured in
molten metal poured into sand moulds for solid forms
Q6.Order the manufacturing steps to pewter casting:
To help you plan your 11 design and technology lesson on: Reforming manufacturing processes for metals, download all teaching resources for free and adapt to suit your pupils' needs...
To help you plan your 11 design and technology lesson on: Reforming manufacturing processes for metals, download all teaching resources for free and adapt to suit your pupils' needs.
The starter quiz will activate and check your pupils' prior knowledge, with versions available both with and without answers in PDF format.
We use learning cycles to break down learning into key concepts or ideas linked to the learning outcome. Each learning cycle features explanations with checks for understanding and practice tasks with feedback. All of this is found in our slide decks, ready for you to download and edit. The practice tasks are also available as printable worksheets and some lessons have additional materials with extra material you might need for teaching the lesson.
The assessment exit quiz will test your pupils' understanding of the key learning points.
Our video is a tool for planning, showing how other teachers might teach the lesson, offering helpful tips, modelled explanations and inspiration for your own delivery in the classroom. Plus, you can set it as homework or revision for pupils and keep their learning on track by sharing an online pupil version of this lesson.
Explore more key stage 4 design and technology lessons from the Metals unit, dive into the full secondary design and technology curriculum, or learn more about lesson planning.