Skip to content
Oak National Academy
Oak National Academy
View my library
0
Teachers
Pupils
View unit
New
New
Lesson 7 of 12
  • Year 11

Reforming manufacturing processes for textiles

I can explain and compare small-scale and industrial reforming processes.

Download all
Share activities with pupils
View unit
Lesson 7 of 12
New
New
  • Year 11

Reforming manufacturing processes for textiles

I can explain and compare small-scale and industrial reforming processes.

Download all
Share activities with pupils

These resources will be removed by end of Summer Term 2025.

Switch to our new teaching resources now - designed by teachers and leading subject experts, and tested in classrooms.

These resources were created for remote use during the pandemic and are not designed for classroom teaching.

View new resources

Lesson details

Key learning points

  1. Reforming involves reshaping a material into a new form without changing its basic chemical structure.
  2. Small-scale production methods can be used to reform materials.
  3. Reforming materials on a larger scale require different techniques.
  4. Recycling and upcycling save resources, reduce waste, and give new life to old materials.

Keywords

  • Reform - reshaping a material into a new form without changing its basic chemical structure

  • Recycle - convert waste into reusable materials

  • Upcycle - turning old or unwanted materials/products into something useful

  • Fibres - thin strands that are the building blocks a of material.

  • Yarn - a thick, continuous length of twisted fibres used for knitting or weaving

Common misconception

The same tools and methods are used for both small-scale and industrial manufacturing.

The scale of production heavily influences tool choice, speed, accuracy, and repeatability.


To help you plan your year 11 design and technology lesson on: Reforming manufacturing processes for textiles, download all teaching resources for free and adapt to suit your pupils' needs...

Try to organise a small practical based on any of the processes mentioned in this lesson to fully embed learning.
Teacher tip

Equipment

Licence

This content is © Oak National Academy Limited (2025), licensed on Open Government Licence version 3.0 except where otherwise stated. See Oak's terms & conditions (Collection 2).

Lesson video

Skip lesson video

Loading...

Prior knowledge starter quiz

Download quiz pdf

6 Questions

Q1.
What is 'automation' in manufacturing?

the use of recycled materials in production
Correct answer: the use of machines or technology to perform tasks
the process of making products by hand only
the design of mass-produced goods

Q2.
What does 'industrial' typically refer to in manufacturing?

small, handcrafted products made by a single person
Correct answer: large-scale production using machinery and technology
purely artistic or sculptural items
activities done at home by a hobbyist

Q3.
What does 'structural integrity' refer to in materials and structures?

Correct answer: It can maintain its shape under normal conditions without breaking.
It's aesthetic appearance.
It can resist environmental changes like temperature and moisture.
It is cost-effective to build.

Q4.
Match the action to its force:

Correct Answer:opening a jar lid,torque (twist)

torque (twist)

Correct Answer:sliding a box across the floor,push

push

Correct Answer:tugging on a rope,pull

pull

Q5.
What is one main benefit of using standard stock forms in manufacturing?

They are always made from recycled materials.
They are customised for each product.
Correct answer: They're easier to transport, store, use in different manufacturing processes.
They don't require specialised tools to work with.

Q6.
Which group includes only natural materials?

polypropylene, nylon, wool
Correct answer: gold, cotton, oak
polyester, glass, corrugated cardboard
acrylic, steel, linen

Assessment exit quiz

Download quiz pdf

6 Questions

Q1.
Shaping materials again without changing its basic chemical structure is called .

Correct Answer: reforming, reform

Q2.
What is the main purpose of recycling?

Correct answer: to save resources
to generate waste
to collect raw materials
to increase pollution

Q3.
What is the main goal of upcycling?

Correct answer: to add value to old items
to throw things away faster
to burn waste materials
to create pollution

Q4.
A thick, continuous length of twisted fibres is called .

Correct Answer: yarn

Q5.
Match the process to its description:

Correct Answer:knitting,creates fabric by looping yarn together using two needles

creates fabric by looping yarn together using two needles

Correct Answer:weaving,interlacing warp and weft threads to create fabric

interlacing warp and weft threads to create fabric

Correct Answer:crocheting,creates fabric by looping yarn together using one hooked needle

creates fabric by looping yarn together using one hooked needle

Correct Answer:recycle,convert waste into reusable materials

convert waste into reusable materials

Correct Answer:upcycle,turning old or unwanted materials/products into something useful

turning old or unwanted materials/products into something useful

Q6.
Sort the stages of recycling textiles into the correct order.

1 - collection – textiles are sorted
2 - sorting – by colour, fibre type
3 - cleaning – removing dirt and non-textile parts
4 - shredding – fibres are mechanically broken down
5 - reforming – spun into yarn or used for insulation/stuffing