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      Quality control and production planning

      Lesson details

      Learning outcome

      I can use quality control strategies to check the batch.

      Key learning points

      1. Quality control is used in batch production so products are consistent.
      2. A tolerance is the acceptable range of variation in a product's dimensions or weight.
      3. A Gantt chart is a way of displaying tasks in a horizontal bar chart that visually displays a schedule over time.

      Keywords

      • Quality control - checks made on a product before, during and after its production so it meets quality and safety standards

      • Tolerance - the acceptable range of variation in a product's dimensions, or weight

      • Time planning - organising and scheduling tasks efficiently

      Common misconception

      Quality control are checks that are done on products once made to ensure they are a high enough quality to be sold or used.

      Quality control checks are done throughout the process to ensure quality is a constant.

      Teacher tip

      Encourage pupils to spend time creating accuarcy in their templates for cutting and shaping. Make a point of not throwing these away as they can be used to check for accuracy and tolerances after components have been made. Model using digital calipers and encourage this practice throughout making.

      Equipment

      Ruler, digital or vernier calipers.

      Licence

      This content is © Oak National Academy Limited (2025), licensed on Open Government Licence version 3.0
      except where otherwise stated. See Oak's terms & conditions
      (Collection 2).

      Lesson video

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      Prior knowledge starter quiz

      6 Questions

      Q1.
      Which of these best describes collaboration in design?

      working alone in silence
      everyone drawing the same thing
      Correct answer: sharing ideas and decisions with others
      ignoring other people’s suggestions

      Q2.
      Match the manufacturing stage to its purpose.

      Correct Answer:designing,creating ideas to meet needs

      creating ideas to meet needs

      Correct Answer:planning,choosing materials and processes

      choosing materials and processes

      Correct Answer:specifying,recording the exact details to build the product

      recording the exact details to build the product

      Correct Answer:making,using tools to produce the product

      using tools to produce the product

      Q3.
      Order the stages of turning a design into a real product.

      1 - come up with a design idea
      2 - write a manufacturing specification
      3 - gather tools and materials
      4 - make the product

      Q4.
      Components are individual parts that come together to form the final product.

      Correct answer: to make products faster and more efficiently
      to work alone
      to decorate the product
      to avoid using tools

      Q5.
      What format can a manufacturing specification be presented in?

      a poem or rap
      Correct answer: a list or a table
      a comic strip
      a moodboard

      Q6.
      Match the benefit to the method.

      Correct Answer:cell production,efficient teamwork and faster production

      efficient teamwork and faster production

      Correct Answer:manufacturing specification,clear guidance for how to make a product

      clear guidance for how to make a product

      Correct Answer:components,help break complex products into simpler parts

      help break complex products into simpler parts

      Correct Answer:batch production,allows multiple identical products to be made at once

      allows multiple identical products to be made at once

      4 Questions

      Q1.
      Why is quality control important in batch production?

      to help products look different
      to reduce cost by skipping testing
      Correct answer: to make sure all products meet the same standard
      to check what colour the designer used

      Q2.
      A is the acceptable range of difference in size or weight in a finished product.

      Correct Answer: tolerance

      Q3.
      Match the term to its definition.

      Correct Answer:quality control,checking products before, during and after production

      checking products before, during and after production

      Correct Answer:tolerance,a range of acceptable measurement variation

      a range of acceptable measurement variation

      Correct Answer:time planning,organising tasks and deadlines

      organising tasks and deadlines

      Correct Answer:components,the building blocks of products

      the building blocks of products

      Q4.
      Order the process of quality-controlled batch production.

      1 - Plan and schedule the tasks.
      2 - Make the products in batches.
      3 - Check each batch for quality.
      4 - Record and fix any faults.

      To help you plan your 8 design and technology lesson on: Quality control and production planning, download all teaching resources for free and adapt to suit your pupils' needs...