Choose exam board for KS4 Computer Science (GCSE)
Choose exam board for KS4 English
Choose exam board for KS4 French
Choose exam board for KS4 Geography
Choose exam board for KS4 German
Choose exam board for KS4 History
Choose tier for KS4 Maths
Choose exam board for KS4 Music
Choose exam board for KS4 Physical education (GCSE)
Choose exam board for KS4 Religious education (GCSE)
Choose exam board for KS4 Spanish

      Lesson details

      Learning outcome

      I can prepare and transfer a file for laser cutting.

      Key learning points

      1. Laser cutters use concentrated beams of light to cut or engrave materials, requiring precise vector files.
      2. Designs must be lowered through the Tinkercad workplane before exporting.
      3. Laser cutters must be used with extraction systems to remove harmful fumes and ensure safety.
      4. Efficient use of materials can be achieved through tessellation, which reduces waste by tightly arranging shapes.

      Keywords

      • CAM - computer-aided manufacturing

      • Automation - the use of CAM, machines and software when manufacturing

      • SVG - 2D file format used with laser cutters

      Common misconception

      Laser cutters burn or melt the materials they are cutting.

      Laser cutters actually vaporise the material with high precision.

      Teacher tip

      Having examples of laser cut products that the pupils can interact with will help emded the learning.

      Equipment

      Computers/laptops, mice, access to Tinkercad. Access to a laser cutter.

      File needed for this lesson

      RobotSVG new 1.16 KB (SVG)

      Download this file to use in the lesson.

      Licence

      This content is © Oak National Academy Limited (2026), licensed on Open Government Licence version 3.0
      except where otherwise stated. See Oak's terms & conditions
      (Collection 2).

      Lesson video

      Loading...

      Prior knowledge starter quiz

      6 Questions

      Q1.
      CAM stands for …

      computer and manufacture
      computer-aided making
      Correct answer: computer-aided manufacture

      Q2.
      What is the material used with 3D printers?

      Correct answer: filament
      printing polymer
      printer plastic

      Q3.
      What are the axes called on a 3D printer?

      a, b and c
      1, 2 and 3
      Correct answer: X, Y and Z
      top, side and front

      Q4.
      What part of a 3D printer does the material come out of?

      Correct Answer: nozzle

      Q5.
      Which of these layer heights would be considered as a draft print?

      0.8 mm
      0.16 mm
      Correct answer: 0.24 mm
      Correct answer: 0.28 mm

      Q6.
      What degrees should overhangs not exceed?

      15
      Correct answer: 45
      90
      100

      4 Questions

      Q1.
      Which of the following is a major benefit of using CAM in manufacturing?

      increased production time
      lower precision in parts
      Correct answer: improved speed and accuracy
      reduced flexibility in designs

      Q2.
      Identify the challenges of using CAM.

      no human error; high accuracy and consistency
      manufacturing adjustments made easily
      Correct answer: software and machines can be expensive to set up and maintain
      Correct answer: skilled operators are needed to run and troubleshoot CAM systems

      Q3.
      What are the common file types used for laser cutting?

      Correct answer: .SVG
      Correct answer: .DXF
      .MP3
      .JPEG

      Q4.
      What type of manufacture is laser cutting?

      additive
      Correct answer: wasting
      fabricating
      reforming

      To help you plan your 7 design and technology lesson on: CAM, automation and laser cutting, download all teaching resources for free and adapt to suit your pupils' needs...