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      Lesson details

      Learning outcome

      I can explain the function of a laser cutter and use this knowledge to manufacture products.

      Key learning points

      1. A laser cutter uses a high-powered laser beam to precisely cut or engrave materials.
      2. A laser cutter works by directing a powerful laser beam through mirrors or fibre optics to a lens.
      3. To make 3D prototypes using CAD on a laser cutter, designers need to consider how to turn a 3D design into 2D shapes.
      4. There are different ways a laser cutter can be used to create a 3D product from 2D shapes, such as nets and lamination.

      Keywords

      • Laser cutter - a machine that uses a focused laser beam to cut or etch designs into various materials

      • Nets - the flat or opened out shape of an object, such as a box

      • Lamination - the process of building objects by stacking and bonding multiple layers of material

      Common misconception

      Laser cutting is about cutting out simple shapes and only really works for 2D products and designs.

      Laser cutters can be used to develop and manufacture effective and complex 3D products.

      Teacher tip

      Examples of products or components made on the laser cutter would be useful to have as examples. You will need to consider how to manufacture your student's work on the laser cutter ensuring they all have the opportunity to make with it.

      Equipment

      Laser cutter. Access to a 2D CAD application.

      Content guidance

      Risk assessment required - equipment

      Supervision

      Adult supervision required

      Licence

      This content is © Oak National Academy Limited (2025), licensed on Open Government Licence version 3.0
      except where otherwise stated. See Oak's terms & conditions
      (Collection 2).

      Lesson video

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      Prior knowledge starter quiz

      6 Questions

      Q1.
      The process of making products from raw materials using machines or labour is called?

      Correct Answer: manufacturing, manufacture

      Q2.
      Why must a designer consider how to manufacture their design?

      to eliminate the need for user testing
      to make the design more aesthetically pleasing
      to match the design with current fashion trends
      Correct answer: to ensure the product is possible

      Q3.
      What are modifications?

      when a design is completely thrown away and started from scratch
      Correct answer: when changes or adjustments are made to improve or alter a design
      when a design is copied exactly without any changes

      Q4.
      Why must modifications sometimes take place once a manufacturing method has been decided?

      Correct answer: because of constraints imposed by the chosen method
      to make the product look more colourful
      because the original idea is always wrong
      Correct answer: because of the benefits that the chosen method may offer

      Q5.
      What CAM process would be used to manufacture this component?

      An image in a quiz
      laser cutting
      Correct answer: 3D printing
      CNC routing

      Q6.
      What is the name of the CAM process that is a computer-controlled machine that cuts and shapes materials like timber, polymer, or metal and follows digital instructions to make accurate designs?

      laser cutter
      3D printer
      Correct answer: CNC router

      4 Questions

      Q1.
      A laser cutter uses a high-powered laser beam to precisely cut or materials like board, timber, metal, some polymers, and fabric.

      Correct Answer: engrave

      Q2.
      What is the small stream of air called that keeps things clean and cool in the laser cutter?

      Correct answer: air assist
      air enabled
      air support
      air boost

      Q3.
      What is this an example of?

      An image in a quiz
      Correct Answer: net, a net, flattened net

      Q4.
      What is the is the process of building objects by stacking and bonding multiple layers of material called?

      nets
      Correct answer: lamination
      casting

      To help you plan your 10 design and technology lesson on: Laser cutting, download all teaching resources for free and adapt to suit your pupils' needs...