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      Lesson details

      Learning outcome

      I can identify and justify the material and process used for a metal product.

      Key learning points

      1. There are two main stages in the sourcing of metal: mining and extracting.
      2. There is an environmental impact to extracting and processing metals.
      3. Stainless steel does not corrode when exposed to liquids.
      4. Die casting is a suitable manufacturing process for complex metal shapes.

      Keywords

      • Extracting - remove or take out

      • Ore - rock containing metal

      • Electrolysis - electricity is passed through a substance which causes a chemical change

      • Die casting - a method of shaping metal, molten metal is forced into a mould under pressure

      Common misconception

      Recycling metals reduces their quality.

      Most metals, including aluminium and steel, can be repeatedly recycled without negatively impacting their properties.

      Teacher tip

      Give pupils the opportunity to handle a variety of metal products. Interacting with the products will enrich the learning. A demonstration of casting would be useful.

      Equipment

      Product examples made using the process of die casting.

      Content guidance

      Risk assessment required - equipment

      Supervision

      Adult supervision required

      Licence

      This content is © Oak National Academy Limited (2026), licensed on Open Government Licence version 3.0
      except where otherwise stated. See Oak's terms & conditions
      (Collection 2).

      Lesson video

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      Prior knowledge starter quiz

      6 Questions

      Q1.
      Some metals are combined with rock and these are mined. What do we call this type of rock?

      Correct Answer: Ore , Ore in the earth, Earth's crust, Earth

      Q2.
      Metals can be categorised as:

      steel
      Correct answer: alloys
      aluminium
      Correct answer: ferrous
      Correct answer: non-ferrous

      Q3.
      Why are alloys created?

      Correct answer: improves the properties
      adds strength
      Correct answer: combines the best properties
      changes the colour

      Q4.
      Which of these statements are true?

      Correct answer: Some metals corrode in specific conditions.
      Correct answer: Metals can be recycled.
      Metals are sustainable.
      Correct answer: Metals use large amounts of energy to be processed.
      Metals are lightweight.

      Q5.
      Match the ferrous metal to the description.

      Correct Answer:mild steel,Magnetic, rusts, easy to form, used for nuts, bolts and bike frames.
      Correct Answer:stainless steel,Magnetic, doesn't rust, used for surgical instruments and kitchenware.
      Correct Answer:high speed steel,Hard, used for saw blades and drill bits.
      Correct Answer:wrought iron,Magnetic, rusts, ductile and malleable, easy to forge, used for gates.
      Correct Answer:cast iron,Magnetic, rusts, good compressive strength, used for pots and pans.

      Q6.
      Match the non-ferrous metal to the description.

      Correct Answer:gold,Soft and easily worked, used for jewellery.
      Correct Answer:copper,Very good conductor of heat and electricity, used for electric cables.
      Correct Answer:aluminium,Lightweight, good strength to weight ratio, used for drinks cans.

      6 Questions

      Q1.
      What are two stages to processing metals before it is suitable for use?

      digging
      Correct answer: mining
      melting
      Correct answer: extracting

      Q2.
      What is a metal ore?

      Correct answer: rocks which contain metals
      aluminium
      Earth's crust
      raw material

      Q3.
      is a process for extracting metals from ores.

      Correct Answer: Electrolysis, passing electricity through, a chemical

      Q4.
      Why is a zinc-based alloy suitable for kitchen utensils?

      Correct answer: It does not react to moisture.
      Correct answer: It has a smooth surface, which is easy to clean.
      It is heavy.
      It corrodes.

      Q5.
      What kind of manufacturing process is die casting?

      Correct Answer: reforming

      Q6.
      The disadvantages of die casting are:

      It is suitable for complex shapes.
      Correct answer: Mould making is a specialist job, which takes time.
      It is a quick process.
      Correct answer: Mould making is expensive, so not suitable for low-volume production.

      To help you plan your 10 design and technology lesson on: Metal properties and processes, download all teaching resources for free and adapt to suit your pupils' needs...