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- Year 11
Reforming manufacturing processes for polymers
I can explain and compare small-scale and industrial reforming processes.
- Year 11
Reforming manufacturing processes for polymers
I can explain and compare small-scale and industrial reforming processes.
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Lesson details
Key learning points
- Reforming involves reshaping a material into a new form without changing its basic chemical structure.
- Small-scale production methods can be used to reform materials.
- Reforming materials on a larger scale require different techniques.
- Recycling and upcycling save resources, reduce waste, and give new life to old materials.
Keywords
Reform - reshaping a material into a new form without changing its basic chemical structure
Mould - a hollow shape which can be used to form materials
Recycle - convert waste into reusable materials
Upcycle - turning old or unwanted materials/products into something useful
Common misconception
The same tools and methods are used for both small-scale and industrial manufacturing.
The scale of production heavily influences tool choice, speed, accuracy, and repeatability.
To help you plan your year 11 design and technology lesson on: Reforming manufacturing processes for polymers, download all teaching resources for free and adapt to suit your pupils' needs...
To help you plan your year 11 design and technology lesson on: Reforming manufacturing processes for polymers, download all teaching resources for free and adapt to suit your pupils' needs.
The starter quiz will activate and check your pupils' prior knowledge, with versions available both with and without answers in PDF format.
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The assessment exit quiz will test your pupils' understanding of the key learning points.
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Explore more key stage 4 design and technology lessons from the Polymers unit, dive into the full secondary design and technology curriculum, or learn more about lesson planning.
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Prior knowledge starter quiz
6 Questions
Q1.What is 'automation' in manufacturing?
Q2.What does 'industrial' typically refer to in manufacturing?
Q3.What does 'structural integrity' refer to in materials and structures?
Q4.Match the action to its force:
torque (twist)
push
pull
Q5.What is one main benefit of using standard stock forms in manufacturing?
Q6.Which group includes only natural materials?
Assessment exit quiz
6 Questions
Q1.Shaping materials again without changing their basic chemical structure is called .
Q2.What is the main purpose of recycling?
Q3.What is the main goal of upcycling?
Q4.A hollow shape which can be used to form materials in metal reforming is known as a .
Q5.Match the process to the description:
molten polymer injected into a mould to form shape
air inflates heated polymer in mould to form hollow part
polymer coats mould's inside as it rotates and cools
heated polymer pushed through a die to make long shapes