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Lesson 6 of 12
  • Year 11

Deforming manufacturing processes for metals

I can explain and compare small-scale and industrial deforming processes.

Lesson 6 of 12
New
New
  • Year 11

Deforming manufacturing processes for metals

I can explain and compare small-scale and industrial deforming processes.

Lesson details

Key learning points

  1. Deforming involves using force to change the shape of a material.
  2. Small-scale production methods can be used to deform materials.
  3. Deforming materials on a larger scale require different techniques.

Keywords

  • Deform - a change in the shape of materials when they are put under physical pressure or stress

  • Force - a push or pull that can affect the movement, direction, or shape of an object

  • Automation - use of technology to perform tasks

  • Former - a solid object that a material is manipulated around to create a specific shape

  • Bending jig - a tool used to guide and control the shape of a material as it is bent

Common misconception

The same tools and methods are used for both small-scale and industrial manufacturing.

The scale of production heavily influences tool choice, speed, accuracy and repeatability.


To help you plan your year 11 design and technology lesson on: Deforming manufacturing processes for metals, download all teaching resources for free and adapt to suit your pupils' needs...

Try to organise a small practical based on any of the processes mentioned in this lesson to fully embed learning.
Teacher tip

Equipment

Licence

This content is © Oak National Academy Limited (2025), licensed on Open Government Licence version 3.0 except where otherwise stated. See Oak's terms & conditions (Collection 2).

Lesson video

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Prior knowledge starter quiz

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6 Questions

Q1.
Put these materials in order from most flexible to least flexible.

1 - rubber
2 - steel
3 - glass

Q2.
Which of the following is a working/mechanical property of a material?

colour
Correct answer: hardness
transparency
density

Q3.
What does 'industrial' typically refer to in manufacturing?

small, handcrafted products made by a single person
Correct answer: large-scale production using machinery and technology
purely artistic or sculptural items
activities done at home by a hobbyist

Q4.
Machine tools make production faster and more consistent than hand tools.

Correct answer: true
false

Q5.
The ability of a material to resist breaking when a force is applied is called .

Correct Answer: toughness, tough

Q6.
Match each material with its primary working/mechanical property:

Correct Answer:rubber,elasticity

elasticity

Correct Answer:steel,toughness

toughness

Correct Answer:copper,electrical conductivity

electrical conductivity

Correct Answer:glass,hardness

hardness

Assessment exit quiz

Download quiz pdf

6 Questions

Q1.
Shaping materials using a force is called .

Correct Answer: deforming, deform

Q2.
What is 'automation' in manufacturing?

the use of recycled materials in production
Correct answer: the use of machines or technology to perform tasks
the process of making products by hand only
the design of mass-produced goods

Q3.
Match the action to its force:

Correct Answer:opening a jar lid,torque (twist)

torque (twist)

Correct Answer:sliding a box across the floor,push

push

Correct Answer:tugging on a rope,pull

pull

Q4.
Creating a raised pattern on a surface by pressing it from underneath is called .

Correct Answer: embossing, emboss, embossed

Q5.
Match the description to the metal deforming process.

Correct Answer:embossing,creating raised designs on a metal surface

creating raised designs on a metal surface

Correct Answer:doming,shaping metal into a smooth, rounded form

shaping metal into a smooth, rounded form

Correct Answer:press forging,shaping metal by pressing it into a die

shaping metal by pressing it into a die

Correct Answer:industrial rolling,reducing metal thickness with rollers

reducing metal thickness with rollers

Correct Answer:deep drawing,forming sheet metal into deep, hollow shapes

forming sheet metal into deep, hollow shapes

Q6.
Order the stages for the deforming metal process called 'doming'.

1 - doming block and punch chosen
2 - metal annealed and placed in doming block
3 - force applied with hammer and punch into doming block
4 - domed metal produced