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      Lesson details

      Learning outcome

      I can prepare and manufacture a 3D model using computer-aided manufacturing.

      Key learning points

      1. 3D printing is also known as additive manufacturing process.
      2. Most 3D printers in schools use a process called fused filament fabrication (FFF).
      3. 3D models need to be prepared for printing using a slicing application.
      4. 3D printing allows manufacturers to change the design quickly and easily.
      5. There are basic design for manufacture rules to follow when producing models for 3D printing.

      Keywords

      • Filament - thermopolymer material used by 3D printers to create objects

      • FFF - fused filament fabrication

      • DFM - design for manufacture

      Common misconception

      Any model can be 3D printed using fused filament fabrication 3D printing.

      Design for manufacture rules need to be considered when 3D printing. Not all models are suitable.

      Teacher tip

      3D print a set of the reference models found in the lesson to give pupils a better understanding of the limitations of FFF 3D printing.

      Equipment

      Computers/laptops, mice, access to a 3D CAD applicaiton and slicing software. Access to a 3D printer.

      Licence

      This content is © Oak National Academy Limited (2025), licensed on Open Government Licence version 3.0
      except where otherwise stated. See Oak's terms & conditions
      (Collection 2).

      Lesson video

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      Prior knowledge starter quiz

      6 Questions

      Q1.
      The process of making products from raw materials using machines or labour is called ...

      Correct Answer: manufacturing, manufacture

      Q2.
      Why must a designer consider how to manufacture their design?

      to eliminate the need for user testing
      to make the design more aesthetically pleasing
      to match the design with current fashion trends
      Correct answer: to ensure the product is possible

      Q3.
      What are modifications?

      when a design is completely thrown away and started from scratch
      Correct answer: when changes or adjustments are made to improve or alter a design
      when a design is copied exactly without any changes

      Q4.
      Why must modifications sometimes take place once a manufacturing method has been decided?

      Correct answer: because of constraints imposed by the chosen method
      to make the product look more colourful
      because the original idea is always wrong
      Correct answer: because of the benefits that the chosen method may offer

      Q5.
      What CAM process would be used to manufacture this component?

      An image in a quiz
      laser cutting
      Correct answer: 3D printing
      CNC routing

      Q6.
      What is the name of the CAM process that is a computer-controlled machine that cuts and shapes materials like timber, polymer, or metal and follows digital instructions to make accurate designs?

      laser cutter
      3D printer
      Correct answer: CNC router

      6 Questions

      Q1.
      What does FFF stand for?

      Correct answer: fused filament fabrication
      focused filament fabrication
      fused for fabrication

      Q2.
      What type of manufacturing process is 3D printing?

      addition
      subtraction
      wasting
      Correct answer: additive

      Q3.
      What file type is used to export models ready for slicing?

      Correct Answer: .stl, stl

      Q4.
      When FFF 3D printing, what degrees should overhangs not exceed?

      35
      Correct answer: 45
      90
      135

      Q5.
      When FFF 3D printing, what should wall thickness be less than?

      0.5 mm
      1 mm
      1.5 mm
      Correct answer: 2 mm

      Q6.
      When FFF 3D printing, what is the maximum distance an unsupported bridge should be?

      5 mm
      10 mm
      Correct answer: 20 mm
      40 mm

      To help you plan your 10 design and technology lesson on: CAM: communal areas, download all teaching resources for free and adapt to suit your pupils' needs...