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      Disassemble flat pack furniture

      Lesson details

      Learning outcome

      I can investigate the design and manufacture of a product by disassembly.

      Key learning points

      1. Materials, components and manufacturing processes should be analysed when carrying out a product disassembly.
      2. A product disassembly is when we take something apart to investigate it further.
      3. Primary research such as a product disassembly can be a great way to investigate and analyse a product.

      Keywords

      • Investigate - to look into something carefully to find out the truth or facts

      • Disassembly - taking something apart to see how it works

      • Analyse - examining something in detail

      • Flatpack furniture - furniture that comes in pieces for easy transport and is assembled at home

      • Components - different parts of a product

      Common misconception

      Research into existing products is a secondary research task.

      Primary research through the disassembly of a product can be extremely beneficial to really understand a product, its materials and how it is manufactured.

      Teacher tip

      You will need a collection of products to disassemble. Tip shops, charity shops, recycling centres are great places to collect these or, alternatively, asking school staff for donations in advance of the lesson. Students can work in small groups of apprrox 3 to help keep costs of this lower.

      Equipment

      Example products to diassemble. Various hand tools such as screwdrivers to disassemble.

      Content guidance

      Risk assessment required - equipment

      Supervision

      Adult supervision required

      Licence

      This content is © Oak National Academy Limited (2025), licensed on Open Government Licence version 3.0
      except where otherwise stated. See Oak's terms & conditions
      (Collection 2).

      Lesson video

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      Prior knowledge starter quiz

      6 Questions

      Q1.
      What is the starting point for investigating, analysing, and identifying design opportunities?

      a problem
      an idea
      a design brief
      Correct answer: a context

      Q2.
      What is it called when you only consider one design possibility?

      Correct Answer: design fixation, fixation

      Q3.
      What are the 4Ws that can help you when completing a mindmap as part of your exploration into your context?

      Correct answer: who
      Correct answer: why
      Correct answer: what
      when
      Correct answer: where

      Q4.
      What design process does this image show?

      An image in a quiz
      Correct Answer: the double diamond, double diamond, diamond double

      Q5.
      As well as creating a mindmap, what else can a designer do to help them understand a context further?

      write a design specification
      Correct answer: speak to a potential client
      draw some ideas on CAD

      Q6.
      What is a design opportunity?

      Correct answer: a chance to create or improve a product by identifying a problem or unmet need
      a situation where a product is discontinued due to lack of sales
      a requirement to follow strict design rules without creativity

      4 Questions

      Q1.
      What is a product disassembly?

      Correct answer: when we take something apart to investigate it further
      when a product is thrown away after use
      when we put different products together to create a new one

      Q2.
      Which of the following is not found out during a product disassembly?

      materials it is made out of
      how it functions
      Correct answer: cost of the product
      manufacturing processes

      Q3.
      What does flatpack furniture tend to have less of that helps with sustainability?

      Correct Answer: packaging, waste

      Q4.
      At what stage of the product disassembly would this photo be carried out and also presented in the final analysis?

      An image in a quiz
      beginning
      middle
      Correct answer: end

      To help you plan your 10 design and technology lesson on: Disassemble flat pack furniture, download all teaching resources for free and adapt to suit your pupils' needs...